Printing Methods

 Plastisol

the most common plastisol based print used in garment decoration. Good color opacity onto dark garments and clear graphic detail with, as the name suggests, a more plasticized texture. This print can be made softer with special additives or heavier by adding extra layers of ink. Most plastisol inks require heat (approx. 300 degrees fahrenheit for many inks) to cure the print.

Water-Based inks

these penetrate the fabric more than the plastisol inks and create a much softer feel. Ideal for printing darker inks onto lighter colored garments. Also useful for larger area prints where texture is important.

PVC/ Phalate Free

relatively new breed of ink and printing with the benefits of plastisol but without the two main toxic components - soft feeling print.

Discharge inks

used to print lighter colours onto dark background fabrics, they work by removing the dye in the garment – this means they leave a much softer texture. They are less graphic in nature than plastisol inks, and exact colours are difficult to control, but especially good for distressed and vintage prints.

Foil

consists of a glue printed onto the fabric and then foil is applied for a mirror finish.

Glitter/Shimmer

silver flakes are suspended in a plastisol ink to create this sparkle effect. Usually available in gold or silver but can be mixed to make most colours.

Metallic

similar to glitter, but smaller particles suspended in the ink. A glue is printed onto the fabric then a nanoscale fibers applied on it.

Expanding ink (puff)

an additive to plastisol inks which raises the print off the garment, creating a 3D feel.

Caviar beads

again a glue is printed in the shape of the design, to which small plastic beads are then applied – works well with solid block areas creating an interesting tactile surface.

Four color process

artwork is created using dots (CMYK) which combine to create the full spectrum of colours needed for photographic prints – this means a large number of colors can be printed using only 4 screens, making the set-up costs viable. The inks are required to blend and are more translucent, meaning a compromise with vibrancy of color.

Gloss

a clear base laid over plastisol inks to create a shiny finish.

Nylobond

a special ink additive for printing onto technical or waterproof fabrics.

Mirrored silver

Another solvent based ink but you can almost see your face in it.

Suede Ink

Suede is another great ink that is easy to print and gives the image a textured leather, simulated suede look and feel. Suede is a milky colored additive (much like a plastisol base) that will work in a regular plastisol. It is actually a puff blowing agent that does not bubble as much as regular puff ink. With suede additive you can make any color of plastisol have a suede feel. The directions vary from manufacturer to manufacturer, but generally you can add up to 50% suede additive to your normal plastisol.

Print Gocco

Print Gocco is a Japanese commercially-produced home screenprinting system. Masters are created with the use of flashbulbs to burn an image into the screen. Over one-third of Japanese households own a Print Gocco system